三百二十三章 工艺瓶颈(1 / 1)

吴总一见王近之进来,立即递上一根烟说道:“你来得正好,我也正想找你商量把工作重心转移到碘海醇上的事,目前,最重要的是解决碘海醇产品的瓶颈问题,我把小桂、章海良与陈骨良几人都叫过来,大家一起讨论确定一下技术瓶颈的问题,然后,再决定实验上怎么个做法。”

“谢谢,我不抽烟的,那我立即上实验室与车间把他们叫过来。”他们几个的工作习惯王近之很清楚,必然是在生产或实验现场,很少坐在办公室中,电话通知往往是无人接听,BB机呢也一样因车间机器声太吵而听不见不回。

十分钟后,五人在会议室集中了,另外多了一个五十来岁的新同事。

“这是化工厂的老工程师伊锋,现在也加入到我们企业,一起参加技术研发工作。”吴总对他作了介绍后,开始点名先由章海良把碘海醇目前存在的关键技术问题向大家作个说明。

“说起这个产品啊,故事就多了,先从杨仔药业的技术转让说起…………。”章海良一开口就是回忆。

如果由着章海良的思路说下去,碘海醇研发与生产的故事足足一个上午也讲不完,根本无法转到正题上,吴总连忙打断他的话头说:“我们是技术分析会,不是故事会,今天的重点是探讨向杨仔药业交货不及时,没利润的最大技术与生产的问题在哪里。碘化物与水解物虽然说收率不理想,质量多精制几次也能够合格了,本次暂时不作讨论,今天关键的是讨论从水解物到碘海醇成品的那一段工艺。”

“是的,关键是说氧烷基指标的反应控制与如何精制,现在,生产出来的碘海醇氧烷基指标相当不稳定。”桂总补充了一点。

被点到痛点了,章海良抓了抓头皮,露出为难的样子,犹豫了几秒钟后,接下去说道:“现在的工艺是用独甲醚为溶剂,甲醇钠作催化剂,把水解物溶解后再加氯代甘油在常温下进行反应,反应前期氧烷基指标都不高,到了后期,水解物小于五个百分点时,再继续反应的话,会由百分之一不到,快速地升到百分之二点几。现在暂定的反应终点是水解物残留不超过百分之二,水解物太高的话,在后处理过程中,用阴树脂无法去除到合格,并且过阴树脂时,氧烷基还会升高。

我们试过很多种溶剂进行重结晶,乙醇、异丙醇、正丁醇、异丁醇等等,只有异丙醇与正丁醇精制有一定的效果,乙醇溶了以后不释晶,异丙醇释晶的料是稠状物。并且也试了各种醇的混合溶剂结晶,同样无效。

其它的试过活性碳吸附等,只能去掉氧烷基峰群中的其中一个氧烷基峰。”

说到这里,章海良拿出厚厚的一叠纸,都是反应液与精制品的氧烷基液相图谱。

这是什么——上面还满是细格,王近之细看了一下,原来,检测氧烷基指标的液相是台老式的进口岛津,没有电脑的,连的是盖格打印机,出来一个点,就在细格上打印出一个数字。这么老旧的设备在控制着这么前沿的产品研发检测,也真是奇葩了。

王近之拿过图谱看了一下,反应图谱还算稳定,氧烷基基本就控制在百分之二上下,精制图谱是第一次精制能下降一半,后来的精制降幅一次比一次低。

“活性炭脱色及过树脂后,氧烷基能控制在百分之一点三以内,生产上能精制合格,如果超出了,就很难得到合格的产品了。而要达到这个指标,反应结束时,得满足氧烷基与水解物都小于百分之二的指标。”大家看完图纸后,章海良作出了总结性的发言。

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